Laser Hardening Machine


  • Laser hardening is a heat treatment process or surface hardening process in which a laser beam is used to heat the surface of a metal part.
    This modern technique of hardening is predominantly for strengthen used on materials and components that are prone to wear.
    This process is used exclusively on ferrous materials suitable for hardening, including steels and cast iron with a carbon content of more than 0.2 percent.

    Laser hardening consists of the rapid heating of a material’s surface by laser beam, the energy from the laser beam is applied directly to the component surface. The surface layer is heated up to the hardening temperature (>1000°C) in a reduced area within a very short period of time, a short hold at the target temperature, and intensive cooling due to the high thermal conductivity of the material. During the cool-down period a process called "self-quenching" takes place, where a fine-grained structure is formed in the thin layer on the surface of the part. This results in a significant increase in hardness of metal part.
    The hardening depth of the outer layer is normally 0.1 to 1.5 millimeters, although on some materials, it may be 2.5 millimeters or more.
    Lasers tend to produce harder surfaces to a shallower depth compared to other hardening processes. This makes laser hardening ideal for improving the performance of intricate and high accuracy components.
    This differs from conventional methods, which are less precise and more invasive to your materials.

     

    Advantages

    • The amount of heat input is comparatively low, so heat is transmitted into the base material
    • Requires less refinishing work
    •  High throughput, reproducibility
    •  Precise energy input with minimum heat effect
    •  No heat distortion
    •  Less hardness stresses
    •  Low risk of cracking
    •  This machine will ensure that even the hardest to reach places are accessible
    •  Non weakening or damage to the material

     


    Applications

    •  Increases hardness and wear resistance, which leads to reduction of abrasive wear
    • Improve the service life of parts and quality

     

     

    Industrial Uses

    •  Heavy industrial molds
    • Heavy metal parts
    •  Automotive Manufacturing
    •  power plant industries

     

    Support Features

    •  One-year warranty and full after-sales
    • Product delivery with installation.
    •  Complete training with safety tips by expert trainers.
    • Maintenance of all products in case of technical issues.
    •  Product guide with detail explanation.
  • Technical Specification

    Laser type

    Diode laser

    Wave length

    808 nm

    Power

    1600w

    Laser mode

    CW

    Beam shape

    Rectangular

    Beam size

    1.5*8 mm2,12*12 mm2, 5*18 mm2

    Number of Axis

    6 main axes (include: X, Y, Z, A, B, C) & 2 accessory axes (tip, tilt)

    Reach

    1650 mm

    Point positioned

     

    ±0.05 mm

    Rotational

    ±0.03 mm

    Workstation bearing capacity

    Unlimited for 6 axes

    Up to 400 kg for 2 axes

    Main process system

    Main process: 2.4 MHz

    Field bus protocol: ether CAT

    I/O: 64

    DA: 2(0-10) V Dc

    option

    Exhaust

    Thermo cam

    Cooling

    water

  • Technical Data Sheet
    Technical Data Sheet
    Popular
    03/08/1400 20:21:15
    246.78 KB

Sales

Sales Department

021-59175555

Download Catalog

For downloading a full catalog of the DataSheets you can use the below button.